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Measurement and Control System

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About Surface
 
Surface varies with the materials, forming, processing, engineering function, and size of an object and the features are in general very complicated. Surface texture is traditionally greatly characterized by form, waviness and roughness among lots of factors, and the latter two are its key components.
| Roughness

Means having irregularities that surface forming instruments leave behind on the surface due to the peculiar properties during production process.

| Waviness

Waviness means having curves on the surface which appear at the larger interval than that of roughness, marked by characteristics of individual machines, such as unbalanced grinding wheel, uneven feed screw, vibrating machine, and uneven heat treatment of materials.

| Form

Form refers to outward appearance of a surface which roughness and waviness are not considered.

Surface evaluation

All engineering surfaces has their peculiar engineering function. Among these, surface roughness has effects on precision assembly of machine components and quality of optical parts, so more emphasis is being put on it than other factors. Steel industry weighs the roughness determining the polishing, coating, and plating of steel sheet and wear resistance of rolls which shall be subject to quality control.

As attention is increasingly paid to surface roughness, consumers also get interested in it. So it is necessary to manage on-line surface roughness management, coping with this trend.

Usually, the smoothness or roughness over surface is a relative notion, perceived subjectively. It can be inferred that it is not considered as the properties of an object as it varies with the evaluators. However, the surface has its peculiar value representing itself, thus enabling to be quantified.

We can impose its peculiar designed function on engineering surface, thus predicting the degree of satisfaction through measurement.

Surface texture is related to area. Surface roughness also involves the area. However, we has traditionally dealt with the first dimension only. Surface texture is regarded as the notion measured and formed along the lines and naturally accepted by many lines. The reason is that two dimension factors of surface are deemed as being in the continuum of one dimension roughness similar to them.

One good example is that stylus-using measurement, traditionally used for surface roughness measurement, is made along the lines over surface.

Surface roughness
¢Ù Center line average roughness - Ra, arithmetical mean deviation of the profile

In roughness profile, measure the length l in the direction of the center line, let the center line be X axis, and determine the roughness profile ratio y = f(x) in unit of micrometer (§­).

Ra does not include information about convexity/concavity and shape of roughness profile.

This means that surfaces of different shapes can have the same Ra value.

Ra is the common method that is used internationally to indicate surface roughness. Measure the sum of areas that are enclosed by the curve of convexity/concavity and the center line, and divide the sum by the length of the center line. Then this corresponds to the arithmetic mean deviation about the center line.

Ra, that is also indicated as CLA (center line average) or AA (arithmetic average), is defined in KS B 0161 together with Rmax and Rz.

The principal six cutoff lengths are 0.08, 0.25, 0.8, 2.5, 8 and 25 and the standard is 0.8 mm.

For indication of center line surface roughness, use a pair of the center line surface roughness in micrometer (§­) and the cutoff length or Ra c in millimeter. For a cutoff of 0.8 mm, this value can be omitted.

¢Ù Root mean square roughness - Rq, RMS

For calculation of representative value, it is also possible to use root-mean-square method (RMS) for statistical purpose.

Ra does not include information about convexity/concavity and shape of roughness profile.

This means that surfaces of different shapes can have the same Ra value.

Ra is the common method that is used internationally to indicate surface roughness. Measure the sum of areas that are enclosed by the curve of convexity/concavity and the center line, and divide the sum by the length of the center line. Then this corresponds to the arithmetic mean deviation about the center line.

Ra, that is also indicated as CLA (center line average) or AA (arithmetic average), is defined in KS B 0161 together with Rmax and Rz.

The principal six cutoff lengths are 0.08, 0.25, 0.8, 2.5, 8 and 25 and the standard is 0.8 mm.

For indication of center line surface roughness, use a pair of the center line surface roughness in micrometer (§­) and the cutoff length or Ra c in millimeter. For a cutoff of 0.8 mm, this value can be omitted.

¢Ù Maximum height - Rmax, maximum height of the profile

In a roughness profile, measure the highest vertical distance between two lines parallel to the mean line in the unit of micrometer (§­), which is the same as the highest peak to the lowest valley distance within a sample length.

As it is possibile to measure without determining center line, it is widely used. For Rmax, it varies with the definition or signs depending on specifications. It is used by KS B 0161-1988 in Korea, ANSI B 46.1-1978 in U. S and JIS B 0601-1982 in Japan. DIN 4768-1974 adopts the highest value among Rmaxs measured and ISO 4287/1-1984 uses Ry.

¢Ù 10 point median roughness - Rz, ten point height

In KS, measure the distance between parallel lines that pass through the third peak and valley, respectively from the upper and lower part in parallel with mean line of a profile in the unit of micrometer (§­).

In ISO, measure the distance between the fifth mean height from the highest peak and the fifth valley mean depth from the lowest valley within the sampling length in the unit of micrometer.

Surface roughness signs
Rmax Rz Ra Triangular sign
(0.05S)
0.1S
0.2S
0.4S
0.8S
(0.05Z)
0.1Z
0.2Z
0.4Z
0.8Z
(0.012a)
0.025a
0.05a
0.1a
0.2a
¡ä¡ä¡ä¡ä
1.6S
3.2S
6.3S
1.6Z
3.2Z
6.3Z
0.4a
0.8a
1.6a
¡ä¡ä¡ä
12.5S
(18S)
25S
12.5Z
(18Z)
25Z
3.2a
 
6.3a
¡ä¡ä
(35S)
50S
(70S)
100S
(35Z)
50Z
(70Z)
100Z
 
12.5a
 
25a
¡ä
    Not specified. ~
Surface roughness measurement
Measurement method Measuring apparatus Illustration
Sensory comparison Roughness sample Fig.4
Standard method for
comparison
Fig.5
Oblique cut method Cutting tools, Microscope Fig.6
Stylus-using method Stylus-using measuring system (Recording gauge or indicator) Fig.7
Optical cut method Optical microscope Fig.8
Optical reflectance Reflective roughness gauge Fig.9
Optical interference method Micro-interferometer Fig.10
How to express surface roughness
Country Center line average roughness Square root roughness Maximum height 10 point median roughness Peak average distance Valley average distance Relative load length Medium depth Waviness Remarks
 RaRqRmaxRz SmS    
ISO-468Ra RyRz Sm tp   
KoreaRa RmaxRz       
USA Ra          
Yugos
lavia
Ra RmaxRz KS, SmPn   
Russia Ra RmaxRz       
Swiss Ra          
Sweden Ra RmaxRz   KB  H
Spain hmhrme   H     
Rumania Ra RmaxRz       
Poland Ra      tc, tp Wz 
Nether
lands
Ra          
Japan Ra RmaxRz       
Italia RaRaq   R     
Hungary RahqRmax     RtW 
Germany Ra Rt   ArtpRpW 
France Ra Rmax, Rt  RArtr, cRpWR
Finland Ra RmaxRz       
Denmark Ra RmaxRz    Ru R
Czechos
lovakia
Ra RmaxRz       
Canada Ra          
Bulgaria Ra RmaxRz       
Austria Ra Rt    tap W 
Australia Ra R¥ä         
Argentina Ra    Hpi